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Refurbished Tegal 901e systems provided by Profacture is a diode plasma etcher with a fixed electrode gap. The system is designed around a production-proven transport system that can accommodate 3" to 6" silicon and GaAs substrates. Typical applications for the semiconductor industry include LOCOS nitride etch, nitride contact-via etch (GaAs), zero layer etch, backside etch, isotropic oxide etch, photoresist descum, non-critical polysilicon etch, and titanium-tantalum alloy etch. In general, the 901 is best suited for technology design rules down to 0.5 micron. |
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The ProFurb™ Refurbishment Process |
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Tear-Down Systems are completely torn-down to the frame. All sheetmetal, brackets, etc. are sent out for re-plating or replaced with new. |
Chassis Re-Assembly The Chassis is re-assembled with all new hardware. All new ribbon cables are installed & optional new wiring harnesses. |
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Transport Modules The transport modules are completely rebuilt using new ribbon cables, harnesses, motors, bearings, belts, solenoids, etc. All modules are cycle tested prior to system install. |
Module Install Following the completion of bench testing and a minimum of 200 wafer cycle placements the transport modules are installed in the system and rough alignment is performed. |
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Microprocessor PCB The Microprocessor PCB is fully bench & machine tested prior to install. |
Chuck Assembly All that is re-used on the chuck assembly is the mounting brackets. New chuck, bellows ground shield (bowel), cylinders, tubing, fittings, etc. are installed. |
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Reaction Chamber Refurbished & chemically cleaned reaction chamber is installed. New electrode, o-rings, ceramic, sapphire rods, etc. are installed. |
Completed System All stainless covers are re-grained and chemically cleaned. Damaged covers are replaced with new. |
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